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Honeycombing in Concrete: How it occur

What is Honeycombing in RCC Structures?

Honeycombing is a structural defect of the RCC Structure.

Areas of the concrete surface where,                 

-      The coarse aggregate is prominently visible.

-      The course and rocky appearance.

-      Giving a look of honeybees nest.

-      The surface looks very rough with voids and gaps between concrete and the reinforcement.

-      In other words, Honeycomb refers to voids in concrete caused by the mortar not filling the spaces between the coarse aggregate particles.

 

Concrete Honeycomb is normally seen at the column and beam junction due to overcrowding of reinforcement bars which leads to poor concrete fill.

Concrete Honeycomb not only reduces the strength also provides passage for water which in turn corrodes reinforcement bars. When the steel is exposed on the perimeter of the concrete due to deep concrete honeycombing, corrosion will weaken the steel over time, causing additional spalling and durability loss to the structure.

If not treated honeycombed surface, the RCC structure will not perform adequately as per its design (structurally weak), will also allow ingress of harmful agents like contaminated water and air  through the created voids affecting the durability of structure substantially.

Clients are frequently express concerns about the concrete honeycomb texture that they see on the exterior face of structural elements. 



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